Tuesday, September 8, 2009
A Humble Plea for Salvaging Jambs with Doors

Walk into any store selling reclaimed material and you will see doors door doors. Arranged like children's books, hardbacked but thin, slumped in a way that makes one nervous. Occasionally a white piece of tape will inform you of measurements -- don't trust it. Rarely is an old door square top to bottom.


How could humans spend so much time keeping other humans out? All this craft to separate us from each other?


Get over it. We've been taking our privacy for years, and I don't think it's going to stop anytime soon (as I blog away...). Fact remains we need these moveable walls, with their rails, stiles, raised panels and jambs, put together in a way that allows us to say hello or goodbye.


That lost foyer door you came across last weekend that can't help but remind you of Cider House Rules will work great for a pocket door -- these things seem to be all the rage. Put it on some old trolley track or barn door hardware, clear your walls of pipe and wire, and you have a classy clean divider. All well and good.


But for those interested in salvaging doors and re-using them for the same purpose, let me make a suggestion. Whether you're taking your door from a rowhome in Philly or the Mohawk House in the Catskills -- keep the doorjamb. It makes life so much easier. You don't find the folks at Home Depot selling too many doors that aren't pre-hung -- if they're good at one over there and one thing only it's figuring out what's easiest to install.


The importance of keeping the jamb makes even more sense when it comes to salvaged doors. (See an episode we taped on this same subject for Discovery Channel's "Renovation Nation" on their Green channel at http://www.greensawdesign.com/news.html.) The old-timers were just better carpenters than us, despite our best efforts with fancy tools. Clean even dadoes, inbuilt door stops, uniform-width jambs constructed from red or white oak to withstand centuries of slamming doors -- they put us to shame, and we can do nothing but learn at their feet. Or when that doesn't work -- just keep what they already @!%* built!


Listen buddy maybe you want to mess with the jamb but me I'll stick with the door and build the jamb later.


I'll grant you popping a few pins and unscrewing hinges is about as non-threatening as it gets. But trust me this takes more time then slipping in a reciprocating saw and slicing (pic to the left) through the shims and screws fastening the jamb to the rough opening and walking off with the whole kitten caboodle. Code your jambs to your door with blue tape, throw it in the truck bed and you're good to go.





Maybe your fancy Philadelphia Carpenter Hall craftsmen wanted to show off with their dadoed thresholds but my jamb, nice as it is, has no saddle. How is it gonna stay together?


Just screw in some one-by material to the endgrain of the jamb sides. And if you don't have a truck code the jamb carefully with A1, A2, and A3, take it completely apart, and put it back together again when you're ready for install (below, from a house on 21st & Pine, where we put in over thirty doors from St. Joseph's Seminary). The dadoes will make this task all the easier.



Same story for trim. If you have a bit of ambition and aren't too far from your install site and your trim is cross-nailed at the miters (as it should be) keep it all together, as shown in this photo to the right. If you've carefully pre-measured and built your rough openings with appropriate space left for your jamb thickness plus half an inch on either side for shims and play, you'll have your door in with trim in less than an hour.



Metal doors work the same way. Below are photos from a house in Pennsport where we used a salvaged metal door with lites from a house on Philadelphia's Main Line. After removing the old door, installing a lintel into the brick to extend the opening, we slipped in our new piece, carefully installed corner bead for the drywall, spackled and were golden.













So hallelujah for the movement to use salvaged doors. And many thanks to anyone interested and ambitious enough to even think of re-using a door. Hopefully this small piece of advice will help the descendants of all those lonely orphan doors in salvage shops find a happy home, and not sit stacked in a corner for so long -- unswung, unjambed, and generally unhinged.



posted by Brendan Jones @ 11:20 AM   0 comments
Thursday, September 3, 2009
Architectural Salvage & the Media


"Mr. Phillips... slight and sinewy with a long gray ponytail and bushy mustache. He grips the armrests of his chair when he talks as if his latent energy might otherwise catapult him out of his seat."

This a line from the New York Times article describing a man who builds houses out of "trash" ("One Man's Trash," NYT, 2 September 2009). The article can be read in full at:


Bottle butts, wine corks, scratched DVDs, a cow skull scoured by beetles from a nearby cattle yard -- all fair game for Mr. Phillips, who does his work in Huntsville, Texas -- a town better known for putting people to death under the state's auspices. There he is with his raisined body, drooping mustache and healthy ponytail, doing his admirable work seventy miles north of Houston.

Not a far cry from Isaiah Zagar, the recent subject of a documentary, and someone I grew up with in Philadelphia. Zagar, a famed mosaic mural artist, uses bike rims, wine bottles, crucibles -- essentially anything to construct his edifices. Isaiah's Magic Gardens, his artistic flagship, on Tenth and South (www.phillygardens.org) invites people into the medulla oblongata of his forbidding genius. Version 2.0 of a circus funhouse, it's at the top of NFT's list of Philly art stops.

For this is salvage's fate: relegated to the quirky innovator who might or might not have a screw loose. Shot through with latent energy, requiring straps on his wrist lest he catapult from his restrictive chair, more fox than hedgehog, to use Isaiah Berlin's criteria -- working furiously, solo, prisoner of his (it's always men singled out -- the reason for this the subject of another piece) own brilliance. Occasionally conscious of the world around him, as Mr. Phillips seems to be, when he points to salvage as a strategy to cut down on landfill use. But more often tortured by his "ideas," the possibilities which, as they always are in these articles (Mr. Phillips does not fail in his duty to the journalist here) "endless."

Here's what I'm waiting for: an article on the use of salvage on the Upper East Side, or Rittenhouse Square. How the marble foyer, the baseboard, all 32 oak doors, casement, mantels, panelling -- how all of it was done from materials reclaimed. Because it's been done -- we've done it, and so have others. I'm not talking about a house with soda bottles encased in the mortar so that the light falls green on the stairs, or a wall of pastry plate shards from the bakery down the block that shut its doors last year. I want an article on local reclaimed material used in a home constructed by socially-conscious people who otherwise would have hired a mainstream high-end contractor. People intent on transporting the stories of salvage into their house, on doing the right thing, and having it look beautiful.

Because they're out there. In force. Banging on the door of our shop to ask for good work. It's the media that's failed to pick up the scent.

A few minutes ago a highly-published freelance journalist emailed me, and described The New York Times as asking its reporters to "bring me last year's idea today." I'm fine with print journalism giving an idea some time to marinate -- no one ever accused The New York Times of being avant-garde. But what is happening with reclaimed material is not just an "idea" -- the hobby of an innovative misanthrope, tormented by his overflow of chi, the reclusive genius building in a way that makes you chuckle over your Sunday coffee. We are taking the construction of the homes in which we live to a more sustainable, a more attractive, and a more intriguing level. Much bigger than one man and his brainchild. These articles therefore aren't behind the times; they miss the point entirely.

If the end of the twentieth century was about California tracts and sprawl, production housing and an endless supply of 2x4s, the 21st century is about building with what already exists. This is not a mercurial building strategy practiced by the few, or even an alternative idea. It is the full-on future of building. Our clients understand this. I am waiting for the media to catch up.





posted by Brendan Jones @ 6:31 AM   1 comments
A blog addressing the importance of re-using material, and building with existing structures. A strong emphasis on architectural salvage, as well as the people that make the difficult work possible.
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Name: Brendan Jones
Home: Philadelphia, PA, United States
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Greensaw is dedicated to using architectural salvage to enhance modern living spaces. We respect history, our environment, and the material with which we work. We recognize our clients as partners in the process of using old to build new.

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